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Laser Pipe Cutting Machine, Laser Pipe Cutting Machine Parts, Super Fast Laser Pipe Cutting Machine Manufacturers, Factory
Laser Pipe Cutting Machine, Laser Pipe Cutting Machine Parts, Super Fast Laser Pipe Cutting Machine Manufacturers, Factory

Bevel Laser Pipe Cutting Machine

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Bevel Laser Pipe Cutting Machine

Our company was established in 2009. Over the years, the series of automation equipment manufactured by „Anji Jinke” as the brand has been widely used in various types of vehicle accessories, hardware furniture, school tools, bathroom industry, pipeline valves, outdoor products, building heating and many other fields.

Rich Product Variety

Our company can produce laser tube cutting machines, bevel tube laser cutting machines, metal laser tube cutting machines, ultra-fast laser pipe cutting machines, etc.

Advanced Production Equipment

Our company has advanced gantry washing, CNC lathes, machining centers, hammocks, cranes, production lines and other equipment.

Wide Range of Product Uses

Laser tube cutting machines are widely used in smart home, fitness equipment, hardware products, building materials, bathroom, automobile manufacturing, laser external processing and other fields.

Leading Service

We have many years of industry experience and a complete production management, quality supervision and sales service operation system. Whether you want to buy a laser tube cutting machine or a bevel tube laser cutting machine, just send your needs by email and we can customize the product for you.
What is Bevel Laser Pipe Cutting Machine

What is Bevel Laser Pipe Cutting Machine A Bevel Laser Pipe Cutting Machine is a high-precision cutting system used to cut pipes with beveled edges. This machine employs a laser as the primary cutting tool, allowing for precise and clean cuts that are essential in various industries, such as oil and gas, construction, and manufacturing.

Features Of Bevel Laser Pipe Cutting Machine

Precision Cutting
The laser beam provides a high degree of accuracy, allowing for tight tolerances in the cut. This results in precise dimensions and angles, which are crucial for welding and assembly processes.

 

Versatility
These machines can handle different materials such as carbon steel, stainless steel, aluminum, and others. They can also cut a wide range of pipe diameters and wall thicknesses.

 

Automation
The cutting process is highly automated, reducing the need for manual intervention. This automation includes loading and unloading of pipes, positioning, cutting, and beveling.

 

CNC Control
Computer Numerical Control (CNC) allows for programmable operation, enabling the user to set up complex cuts and bevels with ease. CNC systems also ensure consistency and repeatability across multiple cuts.

 

No Tool Wear
Since there is no physical contact between the cutting tool and the workpiece, there is no wear on cutting edges or tools, leading to lower maintenance costs and longer machine life.

Parts Of Bevel Laser Pipe Cutting Machine

Laser Source
The heart of the system, the laser source generates the high-powered beam necessary for cutting. Common types include CO2 lasers and solid-state lasers like fiber lasers.

 

Cutting Head
This component houses the laser optics and nozzle. It moves along the X and Y axes, directing the laser beam onto the surface of the pipe.

 

Beam Delivery System
This includes mirrors and lenses that guide the laser beam from the source to the cutting head. The beam delivery system ensures the beam maintains its focus and intensity throughout its path.

 

Motion Control System
Comprised of servo motors, drives, and controllers, this system enables precise movement of the cutting head and the pipe carriage along the X, Y, and sometimes Z axes.

 

CNC
The CNC system is the brain of the machine, controlling the motion of the cutting head and the pipe carriage based on the programmed instructions. It coordinates all movements to achieve accurate cuts and bevels.

 

Pipe Carriage
This part supports the pipe and moves it through the machine during the cutting process. It may have adjustments to accommodate different pipe sizes and shapes.

 

Vacuum or Blowback System
To keep the cut clean and free of slag, a vacuum system may be used to extract dust and debris, or a blowback system might eject material away from the cut.

 

Chiller Unit
High-powered lasers generate a lot of heat, so a chiller unit is used to cool the laser medium and other critical components, ensuring stable operation and longevity.

 

Control Panel
An operator interface that allows users to input programs, adjust settings, monitor machine status, and initiate cuts.

 

Guarding and Enclosure
Safety features that protect operators from the laser and moving parts, while also containing any flying sparks or debris.

 

Exhaust and Filtration System
Captures and vents smoke, fumes, and other byproducts generated during the cutting process, and filters them to meet environmental standards.

 

Pipe Clamping or Fixturing System
Secures the pipe in place during cutting to prevent movement and ensure precision.

How To Choose Bevel Laser Pipe Cutting Machine

Cutting Materials

Verify that the machine can handle the type and thickness of material you want to cut.

Cutting Capacity And Speed

Evaluate the machine’s ability to meet your production needs in terms of speed and volume.

Accuracy

Ensure the machine delivers the level of accuracy required for your project, especially complex designs.

Ease Of Operation

The software and controls should be user-friendly and integrate seamlessly into your operation.

Working Principle Of Bevel Laser Pipe Cutting Machine

PROGRAMMING

The operator inputs the desired cut specifications into the machine's CNC system. This includes the type of cut (straight or bevel), angle of bevel, length, and position on the pipe. The CNC system then processes this information to generate a cutting path.

CUTTING PROCESS

The laser beam hits the pipe, melting or vaporizing the material at the point of contact. The motion control system moves the cutting head along the predetermined path, ensuring that the laser follows the exact dimensions and angles specified in the program.

BEVELING

For bevel cuts, the machine's software adjusts the angle of the laser beam relative to the pipe's surface. This creates a tapered edge that is essential for welding operations. The bevel angle can be customized depending on the application requirements.

QUALITY CONTROL

Throughout the cutting process, sensors and feedback mechanisms within the machine monitor the laser's performance and the pipe's position. This ensures that any deviations from the programmed specifications are corrected immediately, maintaining cut quality and accuracy.

PIPE POSITIONING

The pipe is loaded onto the machine's pipe carriage, and its position is adjusted according to the programmed specifications. The clamping system securely holds the pipe in place to prevent movement during cutting.

LASER ACTIVATION

Once the pipe is properly positioned, the laser source is activated. The laser emits a high-energy beam that is directed towards the pipe's surface through the beam delivery system.

HEAT MANAGEMENT

The laser cutting process generates heat, which can cause warping or other deformities in the pipe. To minimize these effects, the machine may incorporate cooling systems, such as chillers, to dissipate excess heat.

DEBRIS REMOVAL

As the laser cuts through the pipe, it produces molten material and debris. To ensure a clean cut and maintain visibility, the machine may use a vacuum or blowback system to remove this debris from the cutting area.
How To Maintain Bevel Laser Pipe Cutting Machine

Regularly Clean The Bevel Laser Pipe Cutting Machine

A clean Bevel Laser Pipe Cutting Machine is a healthy machine. Dirt, debris, and dust are major enemies of your pipe laser cutter machine. They not only affect the quality of your cuts but also reduce the lifespan of the machine. Therefore, it is crucial to clean your machine regularly to ensure its optimal performance and longevity. You can use a clean, dry cloth or a soft-bristled brush to remove any dirt or debris from the machine’s exterior. For the interior, you can use an air compressor to blow out any dust or debris. It is important to ensure that the machine is completely dry before using it again to avoid any electrical hazards.

Check The Bevel Laser Pipe Cutting Machine’s Parts Regularly

A Bevel Laser Pipe Cutting Machine has several parts that need to be checked regularly to ensure their proper functioning. Some of these parts include the cutting head, lenses, mirrors, and motors. By regularly checking these parts, you can identify any wear and tear and replace them before they cause any major damage to the machine. Keep in mind that it is important to keep an eye out for any signs of damage which may affect the precision of your cuts. If you notice any deviations in cut quality, it may be necessary to replace a part or get professional maintenance.

Ensure You Lubricate The Bevel Laser Pipe Cutting Machine Regularly

Lubrication is key to ensuring your Bevel Laser Pipe Cutting Machine runs smoothly and efficiently. Without proper lubrication, the machine’s moving parts can wear down and cause damage to the overall performance of the machine When lubricating your machine, it is important to use the recommended lubricant for each specific part. Over-lubricating or using the wrong type of lubricant can lead to build-up and clogging of the machine’s components, which can ultimately cause friction and damage.

Applications Of Bevel Laser Pipe Cutting Machine
01/

Pre-Welding Beveling
Before metal welding, it is usually necessary to bevel the weld to improve the strength and quality of the welded joint. Bevel Laser Pipe Cutting Machine can be used to cut precise bevel shapes to meet different welding needs.

02/

Steel Structure Processing
Bevel Laser Pipe Cutting Machine can be used to manufacture and process bevels in steel structures, such as steel bridges, steel buildings, steel girders and so on. Through bevel cutting, optimized joints and connections can be achieved to ensure the stability and safety of the structure.

03/

Pipe Manufacturing
In the process of pipe manufacturing, bevel cutting is often required to realize the precise fit of pipe connections and joints. Bevel Laser Pipe Cutting Machine can be used to cut the bevel shape suitable for pipeline connection to improve the quality and efficiency of the pipeline.

04/

Bevel Processing Before Solution Cladding
In solution cladding (Laser Cladding), often need to bevel the metal substrate cutting, in order to better integrate the laser cladding layer and the substrate. Bevel Laser Pipe Cutting Machine can be used to cut out the precise shape of the bevel to achieve high-quality solution cladding processing.

05/

Automobile Manufacturing
Bevel Laser Pipe Cutting Machine bevel cutting has a wide range of applications in automobile manufacturing. It can be used to cut the bevel of automobile parts, such as body panels, suspension system parts and so on.

06/

Shipbuilding
In shipbuilding, Bevel Laser Pipe Cutting Machine is often used to cut the bevel of the hull plate, in order to realize the connection of the hull plate and the joint structure of the bevel seal.

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Frequently Asked Questions

Q: What is a bevel laser pipe cutting machine?

A: A bevel laser pipe cutting machine is an advanced manufacturing system that uses a laser beam to cut and bevel metal pipes with high precision. It combines laser technology, computer numerical control (CNC), and robotic motion to create accurate angled edges on pipes for welding applications.

Q: How does a laser beam cut metal pipes?

A: The laser beam emitted by the machine vaporizes the material it comes into contact with by transferring energy to the molecules at the surface, causing them to reach their boiling point and turn into gas. This creates a narrow cut through the pipe.

Q: What materials can be cut with a bevel laser pipe cutting machine?

A: Bevel laser pipe cutting machines are typically used for cutting carbon steel, stainless steel, and aluminum pipes. However, the capability to cut other materials depends on the power and wavelength of the laser source, as well as the machine’s specific design.

Q: What factors determine the precision of a bevel cut?

A: Several factors affect the precision of a bevel cut, including the quality of the laser beam, the stability of the machine, the accuracy of the CNC system, the condition of the cutting optics, and the alignment of the laser with the pipe. Proper maintenance and calibration are crucial for maintaining precision.

Q: How is the bevel angle determined on a pipe cutting machine?

A: The bevel angle is set through the CNC control system, where the operator enters the required angle value based on the welding procedure specification (WPS). The machine’s software then calculates and executes the necessary adjustments to the laser’s position and angle to achieve the desired bevel.

Q: Can a bevel laser pipe cutting machine cut internal surfaces of pipes?

A: While most bevel laser pipe cutting machines are designed for external cutting, some specialized machines equipped with internal cutting tools can perform internal bevel cuts. These machines are less common and typically more expensive due to their complexity.

Q: What is the typical lifespan of a laser cutting machine?

A: The lifespan of a bevel laser pipe cutting machine can vary widely based on several factors, including the quality of the machine, the frequency of use, the maintenance schedule, and the type of laser source. Generally, with proper maintenance, a machine can last between 10 to 20 years.

Q: How does a bevel laser pipe cutting machine compare to traditional cutting methods?

A: Compared to traditional cutting methods like sawing or milling, bevel laser pipe cutting offers several advantages, including faster cutting speeds, higher precision, reduced material waste, and the ability to cut complex shapes and bevels in one operation. It also eliminates the need for secondary operations like deburring, which are often required with traditional methods.

Q: Are there any limitations to the thickness of pipes that can be cut with a laser?

A: Yes, there are limitations to the thickness of pipes that can be effectively cut with a laser. The maximum thickness depends on the power of the laser source, the type of material, and the assist gas used. Typically, bevel laser pipe cutting machines can handle pipes with thicknesses ranging from a few millimeters up to 25 mm or more for high-power lasers.

Q: What is the role of CNC in a bevel laser pipe cutting machine?

A: The CNC system in a bevel laser pipe cutting machine acts as the „brain” of the operation. It interprets the programmed cutting paths and angles, controls the motion of the cutting head and pipe carriage, synchronizes the laser activation, and monitors the cutting process to ensure accuracy and repeatability.

Q: How is the laser beam focused during the cutting process?

A: The laser beam is focused using a lens or mirror system located within the cutting head. The focusing mechanism adjusts the size and intensity of the beam to create a small, intense spot that provides the necessary energy for cutting. Proper focusing is crucial for achieving optimal cutting results.

Q: What assist gases are used in bevel laser pipe cutting?

A: Assist gases are used to help the laser cut more efficiently by blowing away the molten material and protecting the lens from spatter. Common assist gases include oxygen, nitrogen, and argon. Oxygen is typically used for cutting carbon steel, as it reacts with the material to produce additional heat and cutting speed. Nitrogen and argon are used for cutting non-ferrous metals like aluminum and stainless steel, as they provide a cleaner cut without reacting with the material.

Q: How is the cutting speed of a bevel laser pipe cutting machine determined?

A: The cutting speed is determined by several factors, including the power of the laser, the thickness and type of material being cut, the desired bevel angle, and the quality of the cut required. The CNC system automatically adjusts the cutting speed based on these parameters to ensure an optimal balance between speed and quality.

Q: What maintenance is required for a bevel laser pipe cutting machine?

A: Regular maintenance is crucial for maintaining the performance and longevity of a bevel laser pipe cutting machine. This includes cleaning the machine regularly to remove dust and debris, checking and replacing worn or damaged components, calibrating the machine’s alignment and focus, and inspecting the optical components for damage or contamination.

Q: Can a bevel laser pipe cutting machine be integrated with other manufacturing systems?

A: Yes, bevel laser pipe cutting machines can often be integrated with other automated manufacturing systems, such as robotic welding cells or conveyance systems. This integration can help streamline the production process by reducing handling time and increasing overall efficiency.

Q: How does a bevel laser pipe cutting machine affect the environment?

A: Like any industrial process, bevel laser pipe cutting can have an impact on the environment. However, modern machines are designed to minimize this impact by incorporating features like energy-efficient lasers, dust collection systems, and exhaust filtration systems that help reduce emissions and waste.

Q: What training is required to operate a bevel laser pipe cutting machine?

A: Operators of bevel laser pipe cutting machines typically receive training in the basics of laser cutting technology, machine operation, programming and CNC systems, safety procedures, and maintenance practices. This training can be provided by the machine manufacturer or through third-party training courses.

Q: What are the benefits of using a bevel laser pipe cutting machine over manual methods?

A: Using a bevel laser pipe cutting machine over manual methods offers numerous benefits, including increased speed and productivity, improved accuracy and repeatability, reduced labor costs and fatigue, minimized material waste, and the ability to cut complex shapes and bevels that would be difficult or impossible to achieve manually. Overall, bevel laser pipe cutting machines represent a significant advancement in pipe processing technology.

As one of the leading bevel laser pipe cutting machine manufacturers in China, we warmly welcome you to buy durable bevel laser pipe cutting machine for sale here from our factory. All machines are with high quality and competitive price.